Crown Holdings Awards Ponta Grossa Heat-Recovery Project, 30% PCR Film & LED Curing Wins

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Crown honoured global plants—Ponta Grossa’s heat exchange system for residual heat reuse, Izmit’s air-system modernization reducing temperatures— with its 2025 Chairman’s Sustainability Awards. Signode Belgium rolled out 30% post-consumer recycled content in stretch film and SMP Singapore cut energy costs and emissions via LED ink curing, advancing the Twentyby30 programme.

1. Award Winners Recognized for Energy Efficiency and Waste Heat Recovery

Crown’s Ponta Grossa aluminum beverage can plant in Brazil received the Sustainable Manufacturing Award for its 2025 project installing a heat exchange system that recaptures residual heat from compressor cooling circuits to pre-heat wash water. This initiative is estimated to save 2.5 gigajoules of energy per week and reduce natural gas consumption by 15%, serving as a model for similar waste heat recovery programs rolling out across 30 additional facilities in North America and Europe.

2. Employee Safety and Engagement Improvements

The Izmit aluminum can plant in Turkey earned the Safety/Employee Engagement Award after completing a €1.2 million upgrade of its compressed-air system, lowering on-floor temperatures by up to 5°C during summer months. Since project launch in March 2025, recordable incidents have fallen by 18%, and employee survey scores for workplace comfort climbed from 72% to 89% in six months.

3. Innovation Awards Highlight PCR and LED Curing Advances

Signode Virton in Belgium was honored with the Innovation in Sustainability Award for introducing plastic stretch film containing 30% post-consumer recycled content, cutting virgin resin use by 120 metric tons annually. SMP Singapore received a joint award for replacing its compressed natural gas ovens with an LED ink curing line, slashing CO₂ emissions by 1,100 metric tons per year and reducing energy costs by 22%.

4. Notable Finalists and Program Impact

Finalists included facilities in Bowling Green, Kentucky (20% reduction in TRIR and community recycling programs), Rudraram, India (automated oven controls and LPG consumption cut by 12%), and Agoncillo, Spain (Smart Air Efficiency project reducing CO₂ emissions by 8%). These efforts advance Crown’s Twentyby30™ goals, which target a 20% reduction in greenhouse gas intensity and 30% improvement in energy efficiency by 2030.

Sources

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