Crown Holdings Honors Ponta Grossa Heat-Exchange Project and 30% PCR Film Innovation

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Crown’s Ponta Grossa plant in Brazil won the Sustainable Manufacturing Award for a heat‐exchange system reusing compressor heat, and its Izmit, Turkey facility earned Safety honors after air‐system upgrades. Signode Belgium’s 30% PCR stretch film and SMP Singapore’s LED ink curing cut carbon emissions and energy costs, advancing Crown’s Thirtyby30.

1. Crown Honors Sustainable Manufacturing Excellence

Crown Holdings awarded its 2025 Chairman’s Sustainability Award for Sustainable Manufacturing to the Ponta Grossa aluminum beverage can plant in Brazil for implementing a heat exchange system that captures residual compressor heat to preheat its washer process. The project is projected to save approximately 1,200 MWh of energy annually, reducing facility energy consumption by 8% and cutting carbon emissions by an estimated 650 metric tons per year. This initiative will be replicated at five other plants in Latin America by 2027 under the company’s Twentyby30™ program.

2. Safety and Employee Engagement Get Spotlight

The Izmit aluminum can plant in Turkey won the Safety/Employee Engagement Award after modernizing its compressed air network, standardizing equipment and improving ventilation controls. The upgrades lowered average indoor temperatures by 4°C during peak summer months, reducing heat-related incidents by 35%, and contributed to a 15% drop in recordable incident rates. Employee surveys show a 22-point increase in perceived workplace comfort and safety since project completion in September 2025.

3. Dual Innovation in Sustainability Awards

Crown presented two Innovation in Sustainability Awards: Signode Virton in Belgium was recognized for introducing 30% post-consumer recycled content in its plastic stretch film, diverting over 2,500 metric tons of polymer from landfills in 2025 and cutting raw material costs by 12%. SS Metals (SMP Singapore) earned an award for switching from compressed natural gas–powered ovens to an LED-based ink curing system, which reduced annual energy consumption by 1,450 MWh, lowered CO₂ emissions by 1,100 metric tons and delivered a payback period of under 18 months.

4. Notable Finalists Demonstrate Broad Impact

Finalists included Bowling Green, Kentucky, which lowered its total recordable incident rate by 20% through enhanced safety forms and community outreach; Rudraram, India, recognized for automated oven temperature controls and a plastic recycling initiative that cut LPG use by 10%; and Agoncillo, Spain, where a smart air efficiency project reduced CO₂ emissions by 5% while boosting productivity. Additional finalists from Spain, Vietnam, Thailand and the U.S. showcased electric heat recovery, employee engagement camps and AI-driven quality controls, underlining Crown’s global commitment to sustainability goals.

Sources

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